Waterjet Cutting

Waterjet Cutting

Marathon Precision Waterjet Cutting is a process that utilizes a high-pressure stream of water mixed with an abrasive substance to cut through various materials with precision and accuracy. This method is commonly used in industries such as manufacturing, aerospace, automotive, and construction, among others.

Here’s how the process generally works:

1. Design: The desired shape or pattern is designed using computer-aided design (CAD) software.
2. Programming: The CAD design is translated into instructions for the waterjet cutting machine using computer-aided manufacturing (CAM) software. This software controls the movement of the waterjet nozzle and the material being cut.
3. Material Setup: The material to be cut is placed on the cutting bed of the waterjet machine. It’s important to ensure that the material is securely held in place to prevent movement during cutting.
4. Waterjet Cutting: The waterjet cutting machine pumps water at extremely high pressure (typically between 30,000 and 90,000 psi) through a small orifice in a nozzle. This creates a narrow stream of water that is capable of cutting through the material. In some cases, an abrasive substance, such as garnet, is mixed with the water to enhance cutting ability, particularly for harder materials like metal.
5. Precision Cutting: The waterjet nozzle is guided by the CNC (Computer Numerical Control) system according to the programmed instructions, precisely cutting the material into the desired shape or pattern. The accuracy of waterjet cutting allows for intricate designs and tight tolerances to be achieved.
6. Finishing: Depending on the application, the cut material may undergo additional finishing processes such as deburring or surface treatment to meet specific requirements.

One of the key advantages of waterjet cutting is its versatility. It can cut through a wide range of materials, including metals, plastics, glass, ceramics, stone, and composites, without causing heat-affected zones or material distortion. Additionally, waterjet cutting is considered environmentally friendly since it produces minimal waste and doesn’t create harmful fumes or dust.

Overall, Marathon Precision waterjet cutting service offers a range of benefits including precision, versatility, efficiency, and environmental sustainability, making it a preferred choice for various cutting applications across industries.